Jiashun Unveils New Intelligent Control System for Automated Frying and Coating Production Lines

2025-11-21 13:07:17

Jiashun has officially released a new intelligent control system developed to support the company’s full line of frying and food-processing equipment. As global demand grows for automation and digital monitoring within food factories, Jiashun’s new technology introduces enhanced data visibility, precise temperature and speed regulation, and improved workflow integration across the production line. This innovation is expected to transform how factories manage chocolate coating machines, tunnel coolers, battering and breading machines, steaming and blanching equipment, Air Dryers, vegetable washers, and pasteurization units.

The new intelligent system features a centralized touchscreen panel that allows operators to monitor multiple machines simultaneously. Real-time data on oil temperature, conveyor speed, coating thickness, cooling time, water flow, steam levels, and sterilization temperature is displayed clearly, enabling fast decision-making. The system also includes built-in alarms for temperature deviations, ingredient shortages, mechanical overload, and equipment maintenance reminders, effectively reducing human error and preventing unnecessary downtime.

One of the key benefits of the system is energy optimization. Jiashun’s engineering team integrated smart algorithms that automatically adjust heating power, airflow, and water usage based on product load and production speed. This not only lowers operational costs but also extends the lifespan of the equipment. For frying lines, the technology stabilizes oil temperature more accurately, protecting food quality while minimizing oil degradation. For chocolate coating and tunnel cooling applications, intelligent temperature balancing improves coating consistency and surface finish.

In addition, the controlled batching functions allow precise management of batter and breadcrumb application. The system tracks ingredient usage and provides alerts for replenishment, reducing waste and maintaining consistent product appearance. For vegetable washing and blanching lines, intelligent flow control adjusts water supply based on the cleanliness level, improving hygiene while cutting water consumption.

Jiashun also designed the system with future digital transformation in mind. The intelligent control unit is compatible with factory smart-management platforms, allowing integration with cloud dashboards, remote monitoring tools, and data reporting systems. Food manufacturers can analyze daily output, energy consumption, ingredient usage, and downtime history, providing valuable insights for optimizing production scheduling.

According to Jiashun’s technical director, the intelligent control system is an important step toward helping global food-processing factories achieve Industry 4.0 standards. By improving automation, ensuring stability, and enhancing traceability, the system allows processors to achieve higher efficiency and meet international food safety regulations.

The system will be available as an upgrade option on all new Jiashun frying lines and coating equipment, while existing customers can request retrofit services. Jiashun expects the launch to accelerate its customers’ digitalization process and strengthen their competitiveness in fried food, coated snack, frozen product, bakery coating, and ready-to-eat meal sectors.