The Comprehensive Guide to 1200-type Chocolate Coating Machines
Chocolate coating is a crucial process in the confectionery industry, ensuring that products like nuts, biscuits, fruits, and candies are evenly covered with a smooth, delicious layer of chocolate. Among the various types of coating machines available, the 1200-type chocolate coating machine stands out for its efficiency, versatility, and advanced features. This article explores the key aspects of this machine, including its design, working principles, applications, and benefits.
1. Introduction to the 1200-Type Chocolate Coating Machine
The 1200-type chocolate coating machine is a mid-to-large-scale industrial equipment designed for high-quality chocolate enrobing and coating applications. It is widely used in food manufacturing plants, bakeries, and confectionery production lines due to its robust construction and precise chocolate distribution system.
This machine is named based on its capacity or design specifications (the "1200" typically refers to its batch size or drum dimensions). It is engineered to handle a variety of products, ensuring uniform coating thickness and minimizing chocolate wastage.
2. Key Features and Design
The 1200-type chocolate coating machine incorporates several advanced features that enhance performance and ease of use:
- Stainless Steel Construction: Made from high-grade stainless steel, the machine meets food safety standards and is resistant to corrosion, ensuring hygiene and durability.
- Adjustable Coating Thickness: Operators can control the thickness of the chocolate layer by adjusting the flow rate and drum rotation speed.
- Temperature Control System: Equipped with precise heating and cooling mechanisms to maintain chocolate at the optimal tempering temperature (typically between 30°C and 50°C).
- Variable Speed Drum: The rotating drum ensures even distribution of chocolate while preventing clumping or uneven coating.
- User-Friendly Interface: Modern models feature digital controls for temperature, speed, and timing adjustments.
- Easy Cleaning: Designed with removable parts for quick cleaning and maintenance.
3. Working Principle
The 1200-type chocolate coating machine operates through a systematic process:
1. Pre-Treatment: The products to be coated (e.g., nuts, wafers) are pre-treated (e.g., roasted, cooled) to ensure proper adhesion of chocolate.
2. Chocolate Melting: Chocolate is melted in a separate tempering unit and transferred to the coating machine’s reservoir.
3. Coating Process:
- The products are loaded into the rotating drum.
- Liquid chocolate is evenly sprayed or poured over the items as the drum rotates.
- The tumbling action ensures full coverage without excess buildup.
4. Cooling & Solidification: After coating, the products pass through a cooling tunnel or are air-dried to harden the chocolate shell.
5. Packaging: The finished coated products are collected for packaging.
4. Applications in the Food Industry
The 1200-type chocolate coating machine is versatile and can be used for:
- Chocolate-Covered Nuts: Almonds, peanuts, cashews, etc.
- Biscuits & Cookies: Enrobing cookies with chocolate layers.
- Fruit Centers: Coating dried fruits like raisins or apricots.
- Candy & Confectionery: Applying chocolate on caramel, nougat, or truffle centers.
- Breakfast Cereals & Snacks: Adding chocolate coatings to cereal bars or puffed rice.
5. Advantages of Using a 1200-Type Chocolate Coating Machine
- High Efficiency: Processes large batches quickly, reducing production time.
- Consistent Quality: Ensures uniform coating thickness for a professional finish.
- Reduced Waste: Precise chocolate application minimizes excess usage.
- Customization: Adjustable settings allow for different product sizes and chocolate types (dark, milk, white).
- Hygienic Production: Complies with food safety regulations.
6. Maintenance and Care
To ensure longevity and optimal performance:
- Clean the machine after each use to prevent chocolate residue buildup.
- Regularly check temperature sensors and heating elements.
- Lubricate moving parts as per the manufacturer’s guidelines.
- Inspect electrical components for wear and tear.
7. Future Trends in Chocolate Coating Technology
As automation and smart technology advance, future iterations of the 1200-type chocolate coating machine may include:
- AI-Based Quality Control: Cameras and sensors to detect coating defects.
- Energy-Efficient Heating Systems: Reducing power consumption.
- IoT Integration: Remote monitoring and predictive maintenance.
8. Conclusion
The 1200-type chocolate coating machine is an indispensable tool for confectionery manufacturers seeking high-quality, efficient, and scalable chocolate coating solutions. Its advanced features, adaptability, and ease of operation make it a preferred choice for businesses aiming to enhance productivity while maintaining premium product standards.
Whether used for nuts, biscuits, or specialty candies, this machine delivers consistent results, ensuring that every bite of chocolate-coated goodness meets consumer expectations. Investing in a reliable coating machine like the 1200-type can significantly elevate production capabilities and product quality in the competitive food industry.
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A Chocolate Coating Machine is an industrial device designed to coat biscuits, candies, wafers, nuts, and other confectionery products with chocolate or chocolate-like compounds. It ensures uniform coverage, smooth surfaces, and precise chocolate thickness, improving product quality and appearance.
Typical features include overload protection, insulation, emergency stop, stable drum rotation, and food-grade stainless-steel construction. These ensure safe operation in food and industrial environments.
1200-type Chocolate Coating Machine – Complete User Guide and Technical Overview
The 1200-Type Chocolate Coating Machine is a high-efficiency equipment designed for coating various confectionery and snack products with chocolate or similar materials. It is widely used in chocolate processing plants, candy production lines, bakery factories, and snack food industries. Built with premium stainless steel and advanced temperature control systems, the 1200-Type Coating Machine ensures smooth, uniform chocolate coverage, improved product appearance, and enhanced taste.
Whether for chocolate-coated peanuts, almonds, raisins, or biscuit balls, this model offers excellent reliability, easy operation, and consistent performance. This page provides a comprehensive guide covering user instructions, operational advice, quality inspection details, and spare parts listing — all optimized for international buyers and food equipment professionals.
High Coating Uniformity: Precision rotating drum with variable speed ensures even chocolate distribution.
Efficient Temperature Control: Built-in heating and cooling system maintains optimal chocolate viscosity.
Durable Construction: Entire machine made of food-grade stainless steel (SUS304) for hygiene and corrosion resistance.
Easy Cleaning & Maintenance: Smooth surfaces and detachable drum design simplify sanitation.
Adjustable Settings: Operators can control rotation speed, air flow, and coating thickness as per production requirements.
The 1200-Type Chocolate Coating Machine is suitable for:
Chocolate-coated nuts (peanuts, almonds, cashews)
Chocolate-coated dried fruits (raisins, dates)
Candy balls, jelly centers, or biscuit pieces
Decorative chocolate layers for pastry items
| Item | Specification |
|---|---|
| Model | 1200-Type Chocolate Coating Machine |
| Drum Diameter | 1200 mm |
| Capacity | 60–80 kg per batch |
| Rotation Speed | 28 rpm (adjustable) |
| Power Supply | 380V / 50Hz / 3 Phase |
| Motor Power | 1.5 kW |
| Heating Power | 1.5 kW |
| Material | SUS304 Stainless Steel |
| Temperature Range | 30°C – 80°C |
| Dimensions (L×W×H) | 1400 × 1000 × 1600 mm |
| Weight | 320 kg |
| Noise Level | ≤ 65 dB |
| Cooling System | Optional cold air blower |
| Control System | Manual or digital temperature control |
Before operating the 1200-Type Chocolate Coating Machine, follow these installation steps carefully:
Site Preparation
Ensure the machine is placed on a flat and stable floor.
The area must be well-ventilated and free from moisture or dust.
Allow sufficient space around the machine for operation and maintenance (minimum 1 meter clearance).
Electrical Connection
Confirm that the voltage and frequency match the specifications on the machine’s nameplate.
Use a dedicated circuit breaker for safety.
Connect the ground wire properly to prevent electrical shock.
Initial Cleaning
Before first use, clean the drum and external surfaces with warm water and food-grade detergent.
Rinse and dry thoroughly to remove any residue or protective oil applied during shipping.
Test Run
Run the machine without product for 3–5 minutes to check the rotation direction, noise level, and stability.
If abnormal vibration or noise occurs, stop immediately and check the drum alignment and balance.
Preheat the Drum
Turn on the heating system to bring the drum temperature to 35–40°C (depending on chocolate type).
Add Coating Material
Pour melted chocolate or coating compound into the drum slowly while rotating.
Maintain the chocolate temperature between 40–45°C to ensure proper flow.
Add Core Materials
Add the target materials (nuts, candies, biscuits, etc.) in batches while rotation continues.
Coating Process
Adjust drum speed and airflow for even coating.
Repeat chocolate addition and cooling cycles until desired coating thickness is achieved.
Cooling and Solidifying
Activate the cooling fan or cold air blower to solidify the chocolate surface quickly.
Continue rotation until the coating hardens completely.
Discharge Finished Products
Stop rotation, open the discharge door, and gently remove coated products.
Do not operate the machine without the protective cover.
Keep hands and tools away from moving parts during operation.
Regularly check electrical connections to avoid short circuits.
Do not use water directly on electrical parts for cleaning.
Always turn off the power supply after use or before maintenance.
Maintain chocolate viscosity by monitoring temperature consistently.
Use tempered chocolate or coating compound for a smoother finish.
Avoid overloading the drum — this may lead to uneven coating or breakage of delicate materials.
Alternate between heating and cooling cycles to prevent melting or clumping.
Clean the machine after every batch to prevent chocolate buildup.
Inspect the bearing, motor, and gearbox weekly for wear or unusual noise.
Lubricate moving components monthly with food-safe lubricants.
Replace worn-out belts or seals immediately to maintain performance.
| Issue | Possible Cause | Solution |
|---|---|---|
| Uneven coating | Drum overloaded or low chocolate flow | Reduce batch size; adjust flow |
| Chocolate hardens too quickly | Temperature too low | Increase drum or chocolate temperature |
| Machine vibration | Drum imbalance or loose bolts | Check and tighten bolts; realign drum |
| Chocolate sticking inside drum | Insufficient cooling or poor cleaning | Improve airflow; clean after use |
Each 1200-Type Chocolate Coating Machine undergoes a strict quality inspection before shipment to ensure compliance with international food equipment standards (ISO, CE, and GMP).
| Inspection Item | Standard Requirement | Result |
|---|---|---|
| Material | SUS304 Stainless Steel | Passed |
| Drum Balance Test | ±1.0% tolerance | Passed |
| Motor Load Test | Continuous 8 hours | Passed |
| Electrical Safety | Ground resistance ≤ 0.1Ω | Passed |
| Surface Finish | Ra ≤ 0.8 μm | Passed |
| Noise Level | ≤ 65 dB | Passed |
| Temperature Accuracy | ±1°C | Passed |
| Packaging Inspection | Shock-proof wooden case | Passed |
CE Certificate
ISO9001:2015 Quality Management System
GMP Compliance (Food Machinery)
Factory Acceptance Test (FAT) report available upon request
Below is a standard spare parts list for the 1200-Type Chocolate Coating Machine.
All components are interchangeable and serviceable, ensuring long-term usability.
| No. | Part Name | Material | Quantity | Maintenance Frequency |
|---|---|---|---|---|
| 1 | Coating Drum | SUS304 | 1 | Clean after each batch |
| 2 | Motor | Copper Core | 1 | Inspect monthly |
| 3 | Gearbox | Steel Alloy | 1 | Check lubrication monthly |
| 4 | Heating Element | Stainless Steel | 1 | Replace every 2 years |
| 5 | Cooling Fan (optional) | Aluminum Alloy | 1 | Clean monthly |
| 6 | Control Panel | Electrical Assembly | 1 | Check function weekly |
| 7 | Bearing Set | Steel | 2 | Lubricate monthly |
| 8 | Support Frame | SUS304 | 1 | Inspect yearly |
| 9 | Power Cable | PVC-insulated Copper | 1 | Replace as needed |
| 10 | Safety Cover | Transparent Polycarbonate | 1 | Check for cracks regularly |
To ensure food safety and machine longevity, follow these cleaning steps:
Turn off the machine and disconnect power.
Remove residual chocolate using a soft scraper.
Wash the drum interior with warm water (≤50°C) and mild detergent.
Rinse thoroughly and dry with clean cloth or warm air.
Avoid using abrasive materials that may scratch stainless steel surfaces.
Reassemble all parts only after they are completely dry.
The machine is packed in a fumigation-free wooden case with internal shockproof foam.
Delivery Time: 10–15 working days after payment confirmation.
Available Shipping Methods: Sea, air, or express courier (DHL, FedEx, UPS).
All machines are tested before delivery and accompanied by operation manual, warranty card, and QC report.
Warranty Period: 12 months from the date of delivery.
Free replacement for defective components under normal use within the warranty period.
Lifetime technical support via online or on-site service.
Customized spare parts and OEM labeling available upon request.
For troubleshooting or replacement parts, please contact our technical service department with the machine’s serial number.
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The 1200-Type Chocolate Coating Machine combines reliability, precision, and hygiene, making it an ideal choice for professional chocolate manufacturers and confectionery producers. With its robust design, easy operation, and superior coating performance, it enhances both productivity and product quality.
From installation to maintenance, every detail is engineered for efficiency, safety, and consistency, meeting the needs of modern chocolate processing lines.
Investing in the 1200-Type Chocolate Coating Machine ensures your business delivers premium-quality coated products that satisfy both taste and appearance expectations.
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