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Automatic 1200-Type Chocolate Coating Machine – Commercial Chocolate Production Line

    Automatic 1200-Type Chocolate Coating Machine – Commercial Chocolate Production Line

    The 1200-Type Chocolate Coating Machine is a high-capacity industrial enrobing system designed for coating a wide variety of confectionery, bakery, and snack products with chocolate or chocolate-like compounds. With an 1200mm coating width, it is ideal for large-scale production lines requiring efficient, precise, and consistent chocolate coverage. Constructed from SUS304 food-grade stainless steel, the machine ensures durability, corrosion resistance, and compliance with international food safety standards such as CE and ISO9001. Equipped with an intelligent PLC touchscreen control system, op...
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The Comprehensive Guide to 1200-type Chocolate Coating Machines  

Chocolate coating is a crucial process in the confectionery industry, ensuring that products like nuts, biscuits, fruits, and candies are evenly covered with a smooth, delicious layer of chocolate. Among the various types of coating machines available, the 1200-type chocolate coating machine stands out for its efficiency, versatility, and advanced features. This article explores the key aspects of this machine, including its design, working principles, applications, and benefits.  

1. Introduction to the 1200-Type Chocolate Coating Machine  
The 1200-type chocolate coating machine is a mid-to-large-scale industrial equipment designed for high-quality chocolate enrobing and coating applications. It is widely used in food manufacturing plants, bakeries, and confectionery production lines due to its robust construction and precise chocolate distribution system.  

This machine is named based on its capacity or design specifications (the "1200" typically refers to its batch size or drum dimensions). It is engineered to handle a variety of products, ensuring uniform coating thickness and minimizing chocolate wastage.  

2. Key Features and Design  
The 1200-type chocolate coating machine incorporates several advanced features that enhance performance and ease of use:  

- Stainless Steel Construction: Made from high-grade stainless steel, the machine meets food safety standards and is resistant to corrosion, ensuring hygiene and durability.  
- Adjustable Coating Thickness: Operators can control the thickness of the chocolate layer by adjusting the flow rate and drum rotation speed.  
- Temperature Control System: Equipped with precise heating and cooling mechanisms to maintain chocolate at the optimal tempering temperature (typically between 30°C and 50°C).  
- Variable Speed Drum: The rotating drum ensures even distribution of chocolate while preventing clumping or uneven coating.  
- User-Friendly Interface: Modern models feature digital controls for temperature, speed, and timing adjustments.  
- Easy Cleaning: Designed with removable parts for quick cleaning and maintenance.  

3. Working Principle  
The 1200-type chocolate coating machine operates through a systematic process:  

1. Pre-Treatment: The products to be coated (e.g., nuts, wafers) are pre-treated (e.g., roasted, cooled) to ensure proper adhesion of chocolate.  
2. Chocolate Melting: Chocolate is melted in a separate tempering unit and transferred to the coating machine’s reservoir.  
3. Coating Process:  
  - The products are loaded into the rotating drum.  
  - Liquid chocolate is evenly sprayed or poured over the items as the drum rotates.  
  - The tumbling action ensures full coverage without excess buildup.  
4. Cooling & Solidification: After coating, the products pass through a cooling tunnel or are air-dried to harden the chocolate shell.  
5. Packaging: The finished coated products are collected for packaging.  

4. Applications in the Food Industry  
The 1200-type chocolate coating machine is versatile and can be used for:  
- Chocolate-Covered Nuts: Almonds, peanuts, cashews, etc.  
- Biscuits & Cookies: Enrobing cookies with chocolate layers.  
- Fruit Centers: Coating dried fruits like raisins or apricots.  
- Candy & Confectionery: Applying chocolate on caramel, nougat, or truffle centers.  
- Breakfast Cereals & Snacks: Adding chocolate coatings to cereal bars or puffed rice.  

5. Advantages of Using a 1200-Type Chocolate Coating Machine  
- High Efficiency: Processes large batches quickly, reducing production time.  
- Consistent Quality: Ensures uniform coating thickness for a professional finish.  
- Reduced Waste: Precise chocolate application minimizes excess usage.  
- Customization: Adjustable settings allow for different product sizes and chocolate types (dark, milk, white).  
- Hygienic Production: Complies with food safety regulations.  

6. Maintenance and Care  
To ensure longevity and optimal performance:  
- Clean the machine after each use to prevent chocolate residue buildup.  
- Regularly check temperature sensors and heating elements.  
- Lubricate moving parts as per the manufacturer’s guidelines.  
- Inspect electrical components for wear and tear.  

7. Future Trends in Chocolate Coating Technology  
As automation and smart technology advance, future iterations of the 1200-type chocolate coating machine may include:  
- AI-Based Quality Control: Cameras and sensors to detect coating defects.  
- Energy-Efficient Heating Systems: Reducing power consumption.  
- IoT Integration: Remote monitoring and predictive maintenance.  

8. Conclusion  
The 1200-type chocolate coating machine is an indispensable tool for confectionery manufacturers seeking high-quality, efficient, and scalable chocolate coating solutions. Its advanced features, adaptability, and ease of operation make it a preferred choice for businesses aiming to enhance productivity while maintaining premium product standards.  

Whether used for nuts, biscuits, or specialty candies, this machine delivers consistent results, ensuring that every bite of chocolate-coated goodness meets consumer expectations. Investing in a reliable coating machine like the 1200-type can significantly elevate production capabilities and product quality in the competitive food industry.  

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What is a Chocolate Coating Machine?

A Chocolate Coating Machine is an industrial device designed to coat biscuits, candies, wafers, nuts, and other confectionery products with chocolate or chocolate-like compounds. It ensures uniform coverage, smooth surfaces, and precise chocolate thickness, improving product quality and appearance.

What Safety Features Are Included?

Typical features include overload protection, insulation, emergency stop, stable drum rotation, and food-grade stainless-steel construction. These ensure safe operation in food and industrial environments.


1200-type Chocolate Coating Machine – Complete User Guide and Technical Overview

Introduction

The 1200-Type Chocolate Coating Machine is a high-efficiency equipment designed for coating various confectionery and snack products with chocolate or similar materials. It is widely used in chocolate processing plants, candy production lines, bakery factories, and snack food industries. Built with premium stainless steel and advanced temperature control systems, the 1200-Type Coating Machine ensures smooth, uniform chocolate coverage, improved product appearance, and enhanced taste.

Whether for chocolate-coated peanuts, almonds, raisins, or biscuit balls, this model offers excellent reliability, easy operation, and consistent performance. This page provides a comprehensive guide covering user instructions, operational advice, quality inspection details, and spare parts listing — all optimized for international buyers and food equipment professionals.


1. Product Overview

1.1 Main Features

  • High Coating Uniformity: Precision rotating drum with variable speed ensures even chocolate distribution.

  • Efficient Temperature Control: Built-in heating and cooling system maintains optimal chocolate viscosity.

  • Durable Construction: Entire machine made of food-grade stainless steel (SUS304) for hygiene and corrosion resistance.

  • Easy Cleaning & Maintenance: Smooth surfaces and detachable drum design simplify sanitation.

  • Adjustable Settings: Operators can control rotation speed, air flow, and coating thickness as per production requirements.

1.2 Application Range

The 1200-Type Chocolate Coating Machine is suitable for:

  • Chocolate-coated nuts (peanuts, almonds, cashews)

  • Chocolate-coated dried fruits (raisins, dates)

  • Candy balls, jelly centers, or biscuit pieces

  • Decorative chocolate layers for pastry items


2. Technical Specifications

ItemSpecification
Model1200-Type Chocolate Coating Machine
Drum Diameter1200 mm
Capacity60–80 kg per batch
Rotation Speed28 rpm (adjustable)
Power Supply380V / 50Hz / 3 Phase
Motor Power1.5 kW
Heating Power1.5 kW
MaterialSUS304 Stainless Steel
Temperature Range30°C – 80°C
Dimensions (L×W×H)1400 × 1000 × 1600 mm
Weight320 kg
Noise Level≤ 65 dB
Cooling SystemOptional cold air blower
Control SystemManual or digital temperature control

3. User Guide

3.1 Installation Instructions

Before operating the 1200-Type Chocolate Coating Machine, follow these installation steps carefully:

  1. Site Preparation

    • Ensure the machine is placed on a flat and stable floor.

    • The area must be well-ventilated and free from moisture or dust.

    • Allow sufficient space around the machine for operation and maintenance (minimum 1 meter clearance).

  2. Electrical Connection

    • Confirm that the voltage and frequency match the specifications on the machine’s nameplate.

    • Use a dedicated circuit breaker for safety.

    • Connect the ground wire properly to prevent electrical shock.

  3. Initial Cleaning

    • Before first use, clean the drum and external surfaces with warm water and food-grade detergent.

    • Rinse and dry thoroughly to remove any residue or protective oil applied during shipping.

  4. Test Run

    • Run the machine without product for 3–5 minutes to check the rotation direction, noise level, and stability.

    • If abnormal vibration or noise occurs, stop immediately and check the drum alignment and balance.


3.2 Operating Procedure

  1. Preheat the Drum

    • Turn on the heating system to bring the drum temperature to 35–40°C (depending on chocolate type).

  2. Add Coating Material

    • Pour melted chocolate or coating compound into the drum slowly while rotating.

    • Maintain the chocolate temperature between 40–45°C to ensure proper flow.

  3. Add Core Materials

    • Add the target materials (nuts, candies, biscuits, etc.) in batches while rotation continues.

  4. Coating Process

    • Adjust drum speed and airflow for even coating.

    • Repeat chocolate addition and cooling cycles until desired coating thickness is achieved.

  5. Cooling and Solidifying

    • Activate the cooling fan or cold air blower to solidify the chocolate surface quickly.

    • Continue rotation until the coating hardens completely.

  6. Discharge Finished Products

    • Stop rotation, open the discharge door, and gently remove coated products.


3.3 Safety Precautions

  • Do not operate the machine without the protective cover.

  • Keep hands and tools away from moving parts during operation.

  • Regularly check electrical connections to avoid short circuits.

  • Do not use water directly on electrical parts for cleaning.

  • Always turn off the power supply after use or before maintenance.


4. Usage Recommendations

4.1 Optimal Coating Tips

  • Maintain chocolate viscosity by monitoring temperature consistently.

  • Use tempered chocolate or coating compound for a smoother finish.

  • Avoid overloading the drum — this may lead to uneven coating or breakage of delicate materials.

  • Alternate between heating and cooling cycles to prevent melting or clumping.

4.2 Maintenance Advice

  • Clean the machine after every batch to prevent chocolate buildup.

  • Inspect the bearing, motor, and gearbox weekly for wear or unusual noise.

  • Lubricate moving components monthly with food-safe lubricants.

  • Replace worn-out belts or seals immediately to maintain performance.

4.3 Troubleshooting Guide

IssuePossible CauseSolution
Uneven coatingDrum overloaded or low chocolate flowReduce batch size; adjust flow
Chocolate hardens too quicklyTemperature too lowIncrease drum or chocolate temperature
Machine vibrationDrum imbalance or loose boltsCheck and tighten bolts; realign drum
Chocolate sticking inside drumInsufficient cooling or poor cleaningImprove airflow; clean after use

5. Quality Inspection Report

Each 1200-Type Chocolate Coating Machine undergoes a strict quality inspection before shipment to ensure compliance with international food equipment standards (ISO, CE, and GMP).

5.1 Inspection Items

Inspection ItemStandard RequirementResult
MaterialSUS304 Stainless SteelPassed
Drum Balance Test±1.0% tolerancePassed
Motor Load TestContinuous 8 hoursPassed
Electrical SafetyGround resistance ≤ 0.1ΩPassed
Surface FinishRa ≤ 0.8 μmPassed
Noise Level≤ 65 dBPassed
Temperature Accuracy±1°CPassed
Packaging InspectionShock-proof wooden casePassed

5.2 Certification

  • CE Certificate

  • ISO9001:2015 Quality Management System

  • GMP Compliance (Food Machinery)

  • Factory Acceptance Test (FAT) report available upon request


6. Parts and Components List

Below is a standard spare parts list for the 1200-Type Chocolate Coating Machine.
All components are interchangeable and serviceable, ensuring long-term usability.

No.Part NameMaterialQuantityMaintenance Frequency
1Coating DrumSUS3041Clean after each batch
2MotorCopper Core1Inspect monthly
3GearboxSteel Alloy1Check lubrication monthly
4Heating ElementStainless Steel1Replace every 2 years
5Cooling Fan (optional)Aluminum Alloy1Clean monthly
6Control PanelElectrical Assembly1Check function weekly
7Bearing SetSteel2Lubricate monthly
8Support FrameSUS3041Inspect yearly
9Power CablePVC-insulated Copper1Replace as needed
10Safety CoverTransparent Polycarbonate1Check for cracks regularly

7. Cleaning and Sanitation

To ensure food safety and machine longevity, follow these cleaning steps:

  1. Turn off the machine and disconnect power.

  2. Remove residual chocolate using a soft scraper.

  3. Wash the drum interior with warm water (≤50°C) and mild detergent.

  4. Rinse thoroughly and dry with clean cloth or warm air.

  5. Avoid using abrasive materials that may scratch stainless steel surfaces.

  6. Reassemble all parts only after they are completely dry.


8. Packaging and Delivery

  • The machine is packed in a fumigation-free wooden case with internal shockproof foam.

  • Delivery Time: 10–15 working days after payment confirmation.

  • Available Shipping Methods: Sea, air, or express courier (DHL, FedEx, UPS).

  • All machines are tested before delivery and accompanied by operation manual, warranty card, and QC report.


9. Warranty and After-Sales Service

  • Warranty Period: 12 months from the date of delivery.

  • Free replacement for defective components under normal use within the warranty period.

  • Lifetime technical support via online or on-site service.

  • Customized spare parts and OEM labeling available upon request.

For troubleshooting or replacement parts, please contact our technical service department with the machine’s serial number.


10. SEO-Optimized Keywords (for Website & B2B Use)

Primary Keywords:

  • 1200-Type Chocolate Coating Machine

  • Chocolate Polishing Equipment

  • Chocolate Panning Machine

  • Industrial Chocolate Coater

Secondary Keywords:

  • Chocolate coating drum

  • Chocolate production equipment

  • Food processing machinery

  • Stainless steel chocolate machine

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Conclusion

The 1200-Type Chocolate Coating Machine combines reliability, precision, and hygiene, making it an ideal choice for professional chocolate manufacturers and confectionery producers. With its robust design, easy operation, and superior coating performance, it enhances both productivity and product quality.

From installation to maintenance, every detail is engineered for efficiency, safety, and consistency, meeting the needs of modern chocolate processing lines.

Investing in the 1200-Type Chocolate Coating Machine ensures your business delivers premium-quality coated products that satisfy both taste and appearance expectations.


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