The Ultimate Guide to 200 type chocolate coating machine
Introduction
The 200 type chocolate coating machine is a versatile and widely used piece of equipment in the confectionery industry. Designed for small to medium-scale production, this machine is ideal for coating various products such as nuts, biscuits, fruits, and candies with a smooth, even layer of chocolate. Whether you're a chocolatier, a bakery owner, or a food manufacturer, understanding the features, working principles, and benefits of this machine can help optimize your production process.
In this comprehensive guide, we will explore:
- The key components of a 200 type chocolate coating machine
- How the machine operates
- The types of products it can coat
- Maintenance and cleaning tips
- Advantages of using this machine
- Common troubleshooting techniques
By the end of this article, you will have a thorough understanding of how this machine can enhance your chocolate coating operations.
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Key Components of a 200 Type Chocolate Coating Machine
A 200 type chocolate coating machine consists of several essential parts that work together to ensure efficient and uniform chocolate coating. These components include:
1. Coating Drum – The primary chamber where the product is coated with chocolate. It rotates to ensure even distribution.
2. Heating System – Maintains the chocolate at the optimal temperature for smooth application.
3. Control Panel – Allows operators to adjust speed, temperature, and coating time.
4. Chocolate Melting Tank – Where chocolate is melted before being transferred to the coating drum.
5. Cooling Tunnel (Optional) – Some models include a cooling section to solidify the chocolate coating quickly.
6. Vibrating Conveyor – Helps remove excess chocolate and ensures a smooth finish.
Each of these components plays a crucial role in delivering high-quality coated products.
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How the 200 Type Chocolate Coating Machine Works
The operation of a 200 type chocolate coating machine follows a systematic process:
1. Chocolate Melting – Chocolate is melted in the tank at a controlled temperature to prevent burning.
2. Loading the Products – Items to be coated (e.g., nuts, biscuits) are placed into the rotating drum.
3. Chocolate Application – The melted chocolate is poured or sprayed onto the products while the drum rotates, ensuring an even coat.
4. Excess Removal – A vibrating conveyor or air blower removes any extra chocolate for a clean finish.
5. Cooling (if applicable) – The coated products pass through a cooling tunnel to harden the chocolate.
6. Collection – The finished products are collected for packaging.
This process can be adjusted based on the type of product and desired coating thickness.
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Types of Products Suitable for Coating
The 200 type chocolate coating machine is highly versatile and can be used for a variety of food items, including:
- Nuts (almonds, peanuts, cashews)
- Biscuits & Cookies
- Dried Fruits (raisins, apricots)
- Cereal Bars
- Candies & Gummies
- Coffee Beans
The machine’s adjustable settings allow for different coating thicknesses, from a light drizzle to a thick layer.
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Maintenance and Cleaning Tips
To ensure the longevity and efficiency of your 200 type chocolate coating machine, regular maintenance is essential. Follow these best practices:
1. Daily Cleaning – Remove chocolate residues from the drum, conveyor, and nozzles to prevent clogging.
2. Lubrication – Check moving parts and apply food-grade lubricant as needed.
3. Inspect Heating Elements – Ensure the heating system is functioning correctly to avoid uneven melting.
4. Check Electrical Components – Look for loose wires or damaged controls.
5. Storage – If not in use, store the machine in a dry, dust-free environment.
Proper maintenance reduces downtime and ensures consistent product quality.
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Advantages of Using a 200 Type Chocolate Coating Machine
Investing in a 200 type chocolate coating machine offers several benefits:
✅ Consistent Coating Quality – Ensures uniform chocolate coverage on every product.
✅ Time & Labor Savings – Automates the coating process, reducing manual work.
✅ Versatility – Can coat a wide range of products with different textures.
✅ Adjustable Settings – Allows customization of coating thickness and speed.
✅ Compact & Efficient – Ideal for small to medium production lines without requiring excessive space.
These advantages make it a valuable asset for businesses looking to enhance their chocolate production.
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Common Troubleshooting Techniques
Even the best machines may encounter issues. Here are some common problems and solutions:
Yes. Most models feature intuitive controls with digital settings for speed, temperature, and coating volume. Operators can quickly master the workflow with minimal training.
Consider production capacity, coating type, drum size, heating method, automation level, and hygiene requirements. Choosing based on your product characteristics ensures high efficiency and coating quality.
200 type chocolate coating machine | Professional Chocolate Enrobing Equipment
The 200 Type Chocolate Coating Machine is an advanced industrial device designed for precise, efficient, and hygienic coating of a wide variety of confectionery items with chocolate. Built with high-grade stainless steel and engineered for continuous production, this machine ensures uniform coating, optimal temperature control, and superior energy efficiency.
This equipment is widely used in chocolate factories, bakeries, biscuit manufacturers, and snack processing plants. It supports coating applications for products such as nuts, wafers, toffee, candy bars, biscuits, and pastries, providing a smooth, glossy, and even chocolate layer.
The 200 Type Chocolate Coating Machine can be used as a stand-alone unit or integrated into a complete chocolate production line with cooling tunnels, tempering systems, and conveyors, enhancing production efficiency and output consistency.
The machine is constructed from food-grade SUS304 stainless steel, ensuring corrosion resistance, easy cleaning, and compliance with international food safety standards such as CE and ISO9001.
An advanced PID temperature control system maintains the ideal melting and coating temperature for chocolate, preventing crystallization or burning. This ensures consistent product quality across long production cycles.
The machine allows operators to precisely adjust belt speed, chocolate flow, and coating thickness, making it suitable for different product sizes and textures.
The high-efficiency heating elements and insulated design reduce energy consumption, providing stable heating and minimal power loss during continuous use.
Equipped with a PLC control panel and touchscreen display, the operator can easily set parameters, monitor performance, and troubleshoot with intuitive digital feedback.
The 200 Type model features a compact structure and smooth transmission system with low noise and minimal vibration, ideal for long-term industrial operation.
The modular design allows easy disassembly of the chocolate tank, enrobing belt, and nozzle system for daily cleaning, reducing downtime and ensuring hygiene.
| Parameter | Description |
|---|---|
| Model | 200 Type Chocolate Coating Machine |
| Coating Width | 200 mm |
| Power Supply | 380V / 50Hz / 3 Phase |
| Total Power | 4.5 kW |
| Temperature Range | 30°C – 60°C |
| Coating Material | Pure or compound chocolate |
| Conveyor Belt Speed | Adjustable (0–5 m/min) |
| Material | SUS304 Stainless Steel |
| Dimensions (L × W × H) | 1800 × 700 × 1300 mm |
| Weight | 280 kg |
| Application | Biscuits, nuts, wafers, pastries, candy |
Before installing your 200 Type Chocolate Coating Machine, ensure that:
The site has a stable and level floor surface.
Adequate electrical supply (380V/50Hz) is available.
Ambient temperature and humidity meet the machine’s operational requirements.
The chocolate feeding system and cooling tunnel (if used) are properly located nearby.
Carefully remove the machine from its packaging and check for:
Any physical damage during transportation.
Accessories and spare parts listed in the packing list.
Verify all electrical cables, connectors, and mechanical parts are intact.
Place the machine on a flat surface, leaving enough space (at least 50 cm) around it for maintenance and operation. Ensure the conveyor aligns properly with upstream and downstream equipment.
Connect the power cable to a dedicated circuit breaker.
Ensure proper grounding to prevent electrical hazards.
Connect control lines for automatic or synchronized operation with other production systems.
Attach the chocolate feeding pipe to the inlet of the coating machine. Ensure the flow control valve is tight and leak-free. The chocolate should be pre-tempered and maintained at a stable temperature.
Before full operation:
Turn on the main power switch.
Set the temperature and conveyor speed on the control panel.
Allow the machine to run without product for 5–10 minutes to verify stable operation.
Adjust flow and coating parameters for uniform coverage.
For users requiring a simplified setup, follow these quick steps:
Unpack & Inspect – Confirm all components are in perfect condition.
Position the Machine – Level the base and align the conveyor.
Connect Power – Plug into a stable 380V supply with grounding.
Attach Chocolate Pipe – Connect the feeding system securely.
Run Dry Test – Power on, heat chocolate tank, and check belt movement.
Adjust Parameters – Set temperature, flow rate, and belt speed.
Begin Coating – Load products and start production after stable flow.
This fast installation process allows you to begin coating operations within 2–3 hours of unpacking.
Preheat the machine to the desired coating temperature (usually 40–45°C).
Melt and temper the chocolate in a separate unit before feeding.
Start the conveyor and set the coating speed.
Adjust chocolate flow using the control valve or screen panel.
Monitor coating quality, ensuring even coverage.
Collect finished products from the discharge end and transfer them to the cooling tunnel.
Clean the system after production using warm water and food-safe cleaning solutions.
Regular maintenance ensures long-term stability and safety:
Daily: Clean chocolate tank, belt, and filters after each batch.
Weekly: Inspect heating elements and temperature sensors.
Monthly: Lubricate moving parts and check electrical connections.
Quarterly: Calibrate the temperature controller and conveyor speed.
Using original spare parts and following the manufacturer’s guidelines helps maintain peak performance.
Our company provides comprehensive after-sales support, including remote guidance, spare part supply, and on-site maintenance when required. Customers can contact our service team through email or hotline for technical assistance.
The standard warranty period is 12 months from the date of delivery.
During this period, free replacement of defective electrical or mechanical parts is provided, excluding damage caused by improper operation.
Extended warranty and maintenance contracts are available upon request.
We offer online training, video tutorials, and remote diagnostics via our service portal. Common operational issues, such as temperature imbalance or uneven coating, can be resolved quickly with our online assistance.
All critical components — including heating tubes, belts, sensors, and control boards — are kept in stock to minimize downtime and ensure fast replacement.
Free operator training is available with every purchase, helping your team master the use and maintenance of the 200 Type Chocolate Coating Machine.
Always turn off power before cleaning or maintenance.
Avoid touching heated surfaces during operation.
Do not operate the machine without grounding.
Ensure only trained personnel operate or service the machine.
| Feature | Benefit |
|---|---|
| Advanced Temperature Control | Stable chocolate texture and shine |
| Compact and Modular Design | Easy integration into existing lines |
| Automatic Operation | Reduces labor and increases efficiency |
| Food-Grade Stainless Steel | Ensures hygiene and durability |
| Low Energy Consumption | Cost-effective continuous operation |
| Global After-Sales Support | Reliable maintenance and quick service |
High Production Efficiency: Continuous coating with minimal waste.
Consistent Product Quality: Smooth and glossy finish every time.
Low Maintenance Cost: Long lifespan and easy cleaning design.
Fast Return on Investment: Reduced labor and improved productivity.
Customizable Options: Available in multiple widths (200–600mm) and power configurations.
The 200 Type Chocolate Coating Machine combines innovation, precision, and reliability to deliver outstanding performance for chocolate coating and enrobing processes. Its robust design, intelligent control, and flexible configuration make it the ideal choice for both small-scale and large-scale confectionery manufacturers.
With professional after-sales support, user-friendly installation, and energy-efficient performance, the 200 Type Chocolate Coating Machine represents the perfect solution for businesses seeking to enhance product quality, improve production efficiency, and expand their chocolate product lines.
Copyright @ Zhucheng Jiashun Food Machinery Co., Ltd.All rights reserved Filing Number: CP Reserve123456789-1
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